Product Development
Translate the program brief into structural, material and manufacturing requirements.
Why KINGSUN / Integrated manufacturing
One integrated chain. Fewer production handoffs.
Dedicated teams and equipment connect product development, mold manufacturing, injection molding, metal stamping, coating and assembly around the requirements of each television program.
Integrated manufacturing chain
Six connected stages, organized around one program.
Each stage has its own production focus while sharing the same project requirements, tooling decisions and quality expectations.
Mold Manufacturing
Prepare shared-platform or dedicated stamping and injection tooling.
Injection Molding
Produce project-defined plastic structures and supporting components.
Metal Stamping
Form television metal parts through matched presses, feeders and tooling.
Coating
Coordinate surface preparation and standardized coating-line production.
Assembly
Bring approved structural components together for the defined delivery scope.
Standardized production workshops
Commissioned capacity across core processes.
The current production base combines seven stamping lines, three coating lines, a modern tooling workshop and a large-scale injection molding workshop.
Stamping production lines
Four established lines plus three commissioned expansion lines
Coating lines
Two established standardized lines plus one commissioned expansion line
Tooling equipment units
Wire EDM, EDM, drilling and CNC milling resources listed for the tooling workshop
Injection molding machines
Machines distributed across a 90T–800T operating range
Maximum injection capacity (T)
Upper end of the listed injection molding machine range
Maximum stamping capacity (T)
Available through the 102 production line
Workshop overview
Standardized production environments.
Production teams coordinate stamping, tooling, backplate handling and injection molding within dedicated workshop areas.
Advanced production equipment
Equipment data organized for engineering review.
The tables below translate the supplied equipment lists into searchable production data.
01
Stamping Production Lines
Each line includes an independent seven-machine robot system, dual-station feeder, laser welder, automatic grinder and flow packaging line.
| Line | Rated capacity | Press configuration | Suitable TV size |
|---|---|---|---|
| 101 | 800T | 800T ×1 · 600T ×2 · 500T ×4 | 75–110 in |
| 102 | 1800T | 1800T ×1 · 1200T ×2 · 1000T ×4 | 75–110 in |
| 103 | 500T | 500T ×1 · 400T ×2 · 300T ×4 | 43–50 in |
| 105 | 300T | 300T ×1 · 250T ×2 · 200T ×4 | 19–32 in |
| 106 | 1250T | 1200T ×1 · 800T ×1 · 600T ×1 · 500T ×4 | 65–85 in |
| 107 | 630T | 630T ×1 · 400T ×3 · 315T ×3 | 40–55 in |
| 108 | 300T | 300T ×1 · 250T ×2 · 200T ×4 | 19–32 in |
02
Tooling Workshop Equipment
| Equipment | Model | Qty. |
|---|---|---|
| Jintie medium-speed wire EDM | 750 | 6 |
| Jintie medium-speed wire EDM | 1280 | 2 |
| Beisute EDM machine | ZNC-400 | 1 |
| Jintie CNC drilling machine | 700 × 500 | 1 |
| Ching Hung slow-wire EDM | G64F | 2 |
| Daxing CNC milling machine | D-G1815 | 1 |
| Daxing CNC milling machine | D-G3020 | 1 |
| Daxing CNC milling machine | D-V1680 | 1 |
| Daxing CNC milling machine | D-V1170 | 1 |
| Daxing CNC milling machine | D-V855 | 2 |
03
Injection Molding Equipment
Thirteen tonnage groups, twenty-five machines in total.
| Tonnage | Qty. | Suitable products |
|---|---|---|
| 90T | 1 | Ejector pins |
| 120T | 2 | Light guides, corner codes and limit blocks |
| 160T | 1 | Terminal plates |
| 200T | 3 | Back-cover corners, terminal plates and bases |
| 320T | 2 | Back-cover corners |
| 380T | 3 | 32-inch speaker covers / rear housings and lower bezels |
| 400T | 1 | Nuts and foot pads |
| 530T | 4 | Frames and 32–65-inch speaker covers / rear housings |
| 538T | 1 | 50–65-inch speaker covers / rear housings |
| 560T | 1 | Frames |
| 650T | 3 | 40–85-inch lower bezels |
| 788T | 2 | 32-inch front housings |
| 800T | 1 | 32-inch speaker / rear covers and 32–65-inch lower bezels |
| Total | 25 | 90T–800T range |
Stamping Press
Automated press-floor equipment
Robot Arm
2 m reach with a maximum payload of 200 kg
CNC Milling Machine
High-precision, efficient and stable machining
EDM
Machining for hard materials and complex geometries
Three product lines
Connected processes for television structures.
KINGSUN organizes its primary manufacturing offer around metal stamping, mold manufacturing and injection molding.
Metal Stamping
One-stop stamping support for television metal components, combining precision tooling and inspection resources to transform sheet metal into formed parts.
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Mold Manufacturing
Independent design and manufacturing of stamping and injection molds, including progressive and compound tooling with lifecycle support.
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Injection Molding
Batch production of television-related molded parts in ABS, HIPS, PC and other project-defined materials.
Explore solution →Build your next structural program with KINGSUN.
Share your screen size, structure requirements, target volume and production schedule.